Laser cut Flexible Wood
After initially seeing the concept of producing flexible wood using a laser cutter a couple of years ago I recently had the urge to try to reproduce it. Earlier this year had the opportunity to do so. I began by doing some research on this method, this resulted in using a file that I downloaded from Thingiverse, this contained several patterns that you could use to test it out for yourself. The pattern that I used was using an array of offset rectangles that were approximately 2mm wide and spaced around 2mm apart. To cut out the example shown below I used some 3mm plywood as I had some of this laying around, I haven’t tried using MDF but I would assume that the material would just fall apart due to its composition. As you can see from the photo below with the pattern that I used was quite flexible. Using the laser cutter that I had access to I had set the machine to power 60 and speed set to 20, I found that this gave me the optimal results when cutting out the pattern.
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This method of cutting such a pattern into a piece of material could be used to create rounded edges of project cases and hinges of boxes, with rounded edges you can make your laser cut projects look even cooler.